Below is an overview of various benefits that can be acquired through a well-informed choice of welding technique. In many cases, the choice depends on a unique mix of requirements, involving factors such as the complexity of the welds, production volume, available budget, and the
overall goals of the manufacturing process. We are happy and able to help you make a reliable evaluation.
High productivity
Robotic welding is well-suited for high-volume production, as it can operate continuously without breaks, leading to increased efficiency and
productivity. Specifically, robotic MIG/MAG welding is known for its high deposition
rates, resulting in faster welding speeds.
Ease of automation
MIG (Metal Inert Gas) and MAG (Metal Active Gas) is well-suited for automation and robotic welding applications. MIG/MAG welding is a type
of arc welding process that uses a continuous solid wire electrode and a shielding gas to protect the weld from atmospheric contamination.
Clean welds
MIG and MAG produces clean welds with minimal slag. In some applications, TIG welding can be performed without filler material, resulting in a
clean weld.
Precision and accuracy
Robotic welding, particularly robotic TIG, offers precise control over the welding process, resulting in high accuracy and weld repeatability. This is particularly beneficial for applications with tight tolerances.
Versatility
TIG welding can be used on a wide range of materials, including exotic metals.
No flux or filler needed
TIG welding can sometimes be performed without filler material, resul-ting in a cleaner weld.
Adaptability
Manual welding is highly adaptable and can be used in a wide range of applications, including complex and irregularly shaped components. Cost-effective for small runs. For small production runs or prototypes, manual welding may be more cost-effective than setting up and programming a robotic welding system.
Ease of setup
Manual welding setups are generally quicker and simpler compared to setting up and programming robotic welding systems.
Consistent quality
Robotic welding systems provide consistent and repeatable weld quality, reducing the variability introduced by human factors.
